Bayer Climate Program

March 19, 2009

Innovation award for photovoltaic module with polyurethane sheathing

Sunny prospects for solar energy

Simple to fit, long lifespan, attractive design

The SOLON Black 160/05 in-roof module is equipped with a frame with integrated mounting system based on the polyurethane system Bayflex® from BaySystems which replaces the conventional installation system. By that a much simpler mounting and fitting is ensured. In contrast to the conspicuous box-like structure of solar systems with aluminum frames, a network of several solar modules with polyurethane frames provides the appearance of one continuous surface.

Leverkusen, March 2009 – The solar energy sector is still flying high. SOLON SE, which is based in Berlin, has achieved a breakthrough in the development of simpler and faster fitting processes. During the “Symposium on Photovoltaic Solar Energy” in Bad Staffelstein, Germany, the company was awarded a prestigious innovation award for its SOLON Black 160/05 in-roof module. The solar module is equipped with a frame with an integrated mounting system based on the polyurethane foam Bayflex® from BaySystems replacing the conventional installation system. BaySystems is the umbrella brand for the global polyurethane systems business of Bayer MaterialScience and is built on close cooperation with customers – an approach that has yet again proven successful with this innovation. The project is the latest example of Bayer MaterialScience’s outstanding commitment to climate protection. Alongside the tried-and-tested development of products and processes that often enable dramatic savings in energy usage and thus cut emissions, the company is also devoting ever greater resources to renewable energies.

After working in close cooperation with Bayer MaterialScience – which has built up extensive experience in using the polyurethane system Bayflex® as sheathing for automotive glazing – SOLON, one of Europe’s leading solar module producers, also decided to use this material system for the manufacture of photovoltaic modules. “The SOLON Black 160/05 solar module can be fitted in the roof without the need for conventional installation systems. Thanks to integrated installation elements in the plastic, it can be screwed directly to the roofing battens via installation boards, which means that costly substructures are no longer necessary”, explains Dr. Hubert Ehbing, the project manager responsible for polyurethane applications in photovoltaics at Bayer MaterialScience. What’s more, the overlapping polyurethane frame in the system ensures that rainwater runs off easily and does not penetrate the roof. As a result, this innovative product delivers a low-cost, all-in-one solution.

“In addition to the simplified substructure, the polyurethane sheathing of solar modules also opens up a whole range of design opportunities in terms of color and shape,” points out Dr. Andreas Hoffmann, an expert in polyurethane systems at BaySystems. “The material’s outstanding flowability at low processing pressures means it is ideal for applications with complex shaping requirements.” Architects and property owners can use this design virtue to their advantage. In contrast to the conspicuous box-like structure of solar systems with aluminum frames, a network of several solar modules with polyurethane frames provides the appearance of one continuous surface.

About Bayer MaterialScience:
With 2008 sales of EUR 9.7 billion, Bayer MaterialScience is among the world’s largest polymer companies. Business activities are focused on the manufacture of high-tech polymer materials and the development of innovative solutions for products used in many areas of daily life. The main segments served are the automotive, electrical and electronics, construction and the sports and leisure industries. At the end of 2008, Bayer MaterialScience had 30 production sites and employed approximately 15,100 people around the globe. Bayer MaterialScience is a Bayer Group company.

For more information visit www.bayermaterialscience.com, www.bayer-baysystems.com and www.solon.com.

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